


Custom CD and DVD Sleeves
Custom CD and DVD sleeves give a disc a printed card home that is lighter, slimmer and more distinctive than a plastic case. Bands, churches, trainers and independent labels use them for albums, recorded talks, course material and demos, and we print each run to the artwork you supply.
- Design proofFree, approved by you before printing
- PriceCustom quote by email within one working day
- Production4–7 working days after proof approval
- DeliveryFree and tracked, UK mainland, 2–3 working days
- Misprints or damageReported within 10 days, reprinted or refunded
Card Sleeves Instead of Plastic Cases
The standard plastic jewel case cracks, scratches and rattles in the post. A card sleeve does none of those things. It is light enough to post cheaply, slim enough to fit through a letterbox in a padded envelope, and it gives you a printed surface that can carry artwork right to the edges without a clear plastic layer in front of it.
Card also feels more personal. A gatefold sleeve with lyrics on the inside, a church sleeve with the date and speaker printed on the spine or a training disc in a wallet with the course logo all look deliberate in a way that a generic case does not. For bands selling at gigs, a well-designed sleeve is part of the merchandise, and people often buy the physical disc for the packaging as much as the music.
Discs are still widely used for things that need to be handed over physically: music sold at concerts, recordings of services and events, training videos for staff without reliable internet, legal and medical archives, and press kits. Sleeves sit alongside flyers and posters in our marketing print range.
Formats From Simple Pockets to Gatefolds
The simplest format is a single card pocket with the disc sliding in from the side or the top. It is economical, light and good for promotional discs and recorded talks. A wallet adds a hinged front cover that folds over the pocket, giving a front, back and inside spread for artwork and notes.
A gatefold opens like a book with two or three panels, and can hold one or two discs plus a booklet. It is the classic choice for album releases. A disc can sit in a die-cut slot on an inside panel or in a pocket with a thumb cut so it slides out easily. For larger collections, a multi-panel wallet holds several discs, which suits course packs and box sets.
- Single pocket sleeve: lightest and lowest cost
- Wallet with fold-over cover: front, back and inside print
- Two or three panel gatefold: album releases with a booklet
- Multi-disc wallet: training courses and collections
- Card sleeve with a die-cut window: shows the printed disc face

Often ordered by
- Independent musicians and labels
- Churches and faith groups
- Choirs and school music departments
- Training companies
- Wedding videographers
- Businesses sending archives
Popular CD and DVD Sleeves Sizes
Sizes are in mm. Every order is cut to your size, so any size between these rows is fine.
| Size | Often used for |
|---|---|
| Single CD pocket 125 x 125 mm | Promotional discs and recorded talks |
| CD wallet 125 x 125 mm folded, 250 x 125 mm open | Albums, EPs and demos |
| Three panel gatefold 142 x 125 mm folded, 426 x 125 mm open | Album releases with a booklet |
| DVD wallet 135 x 190 mm folded | Training and film releases |
| Multi-disc wallet 135 x 190 mm with four pockets | Course packs and collections |

Not sure of the size? Send the product measurements and we work out the rest.
Styles
- Single pocket sleeve
- Wallet with fold-over cover
- Two or three panel gatefold
- Multi-disc wallet
- Window sleeve
Materials
- White board 300–350 gsm
- Uncoated board
- Kraft board
- Textured card
- Full colour CMYK
- One or two colour on kraft
- Inside panel print
- Spine print
Finishes
- Matte lamination
- Gloss lamination
- Uncoated
- Foil stamping
- Spot UV
Extras
- Thumb cut on pocket
- Die-cut disc slot
- Booklet pocket
- Blank label panel
- Front window

Not sure which material or finish suits? Tell us how the sleeve will be used and we suggest one in your custom quote.
Production and Delivery
Production takes 4–7 working days after you approve the free design proof. Delivery to the UK mainland is free and tracked, and arrives in 2–3 working days once the order leaves production. The tracking link comes to you by email.
Reprints and Refunds
Check the order when it arrives. If anything is misprinted or damaged, report it within 10 days with a photo and we reprint or refund the items affected. Read the full returns and reprints policy.
Need it by a date?
Tell us the date with your sizes and we plan the proof and production around it.
CD and DVD Sleeves Specification
| Style | Single pocket sleeve, Wallet with fold-over cover, Two or three panel gatefold, Multi-disc wallet, Window sleeve |
|---|---|
| Material | White board 300–350 gsm, Uncoated board, Kraft board, Textured card |
| Full colour CMYK, One or two colour on kraft, Inside panel print, Spine print | |
| Finish | Matte lamination, Gloss lamination, Uncoated, Foil stamping, Spot UV |
| Extras | Thumb cut on pocket, Die-cut disc slot, Booklet pocket, Blank label panel, Front window |
| Size | Made to your size in mm |
| Minimum order | Low, quoted per job |
| Price | From £0.25 a sleeve; custom quote by email within one working day |
| Proof | Free design proof before printing |
| Production | 4–7 working days after proof approval |
| Delivery | Free tracked UK mainland delivery, 2–3 working days |
Who Orders CD and DVD Sleeves
Independent musicians and small labels are the biggest group. A short run of printed sleeves for an album launch or tour is far more affordable than retail-style packaging, and it can be reordered as copies sell. Choirs, orchestras and school music departments use them to sell recordings of concerts to families.
Churches and faith groups record sermons and services and hand them to members who cannot attend or who prefer a physical copy. A sleeve template with space for the date, title and speaker can be printed once and used for many weeks. Training companies, fitness instructors and educators use DVD wallets for course content, often alongside printed notes.
Photographers and videographers still deliver wedding films and photo archives on disc for some clients, and a printed wallet makes the handover feel like a gift. Businesses sending software, archives or presentation material to clients also use card sleeves where a branded finish matters. Studios that publish games order the same construction as sleeves for game discs.
Board, Print and Finishing
Most sleeves are printed on a smooth white board around 300 to 350 gsm, which is stiff enough to protect a disc and folds cleanly at the spine. Uncoated board gives a soft, matte, slightly artisan feel that many musicians prefer; coated board with a gloss or matte laminate gives sharper images and resists fingerprints and scuffs.
Kraft board suits folk, acoustic and handmade releases, with artwork printed in one or two strong colours. Foil on a title, spot UV on part of the cover image or a blind embossed logo can lift a special edition without changing the format.
Think about the inside too. Lyrics, credits, chapter lists or session notes printed on the inside panels turn a simple wallet into something people read, and they save you printing a separate insert. Our finish guide shows lamination compared with varnish on dark artwork.
Getting Sizes and Artwork Right
A standard disc is 120 mm across, and sleeves are built around that. A single pocket is usually around 125 x 125 mm, while a wallet folds to roughly the same size with a slightly larger spread. For DVDs, some customers prefer a taller format that matches the shape of a film case, which gives more room for cover art.
We supply a template for each format showing the bleed, folds, glue areas and any die-cut. Keep important text well away from the folds and glue flaps, and design the spine if the sleeve is thick enough to have one. Text on a spine needs to be large and simple to be readable on a shelf.
If the disc itself is printed, match the disc artwork to the sleeve so they look like a set. A die-cut window on the front can show off a printed disc face. Every format comes with artwork templates and a free proof so the disc position is never guessed.
Planning a Release or a Regular Run
For an album or a one-off event, order the full run with final artwork and allow time for the proof and production before your launch date. For regular recordings, such as weekly services or a training series, a generic printed sleeve with a blank panel for a label or handwritten details works out much more economical than printing each edition separately.
If you plan several releases in a series, consider a shared design system: the same layout, typeface and logo position, with a change of colour or image for each edition. It builds recognition and makes reprints simple.
Merchandise tables at gigs move fast, so make the price and the title easy to read on the front, and think about bundling. A sleeve sized to take a disc plus a sticker or a download card turns a single purchase into a small bundle at very little extra cost. For mail-order copies, a slim mailer box for posting discs keeps the sleeve corners sharp.
Count the Discs and Decide Whether Lyrics Go Inside
Sleeve orders come together quickly once two questions are settled: how many discs go in each sleeve, and whether the inside needs to carry lyrics, credits or sermon notes. One disc and a plain inside suits a pocket sleeve; a booklet or two discs means a wallet or gatefold. Supply artwork on our template with the disc position marked, and check that small text is still legible at around 125 mm wide. Churches and training providers who record weekly usually print a generic sleeve with a blank panel and add a printed label with the date each time.
Send the format, disc count, quantity and artwork, and a custom quote arrives by email within one working day. The free proof shows folds, glue areas and any die-cut window over the artwork. Printing and finishing take 4 to 7 working days once approved, sleeves arrive flat by tracked courier to UK mainland addresses, and misprinted or damaged sleeves reported within 10 days are reprinted or refunded.
Design Your Sleeve
Choose the CD and DVD sleeves photo closest to what you have in mind, add your logo, drag it into place and set the size. Send it with your sizes and we reply with a custom quote and a free design proof.

Drag the logo, or select it and use the arrow keys (Shift moves faster, + and − resize).
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CD and DVD Sleeves Questions
What buyers ask before ordering CD and DVD sleeves.
Will a card sleeve scratch the disc?
Smooth coated board is gentle on the disc surface, and the disc only touches the inner pocket. For extra protection you can add a thin paper inner sleeve.
Can a gatefold hold a lyrics booklet?
Yes, a three panel gatefold can hold one or two discs and a booklet in a separate pocket. Send us the booklet size so we can size the pocket.
Can I print sermon details on each sleeve?
For weekly recordings, we usually print a generic sleeve with a blank panel. You then add the date, title and speaker with a label or by hand.
Do you supply an artwork template?
Yes, every format comes with a template showing bleed, folds, glue areas and any die-cuts. It helps your designer place text safely.
Which board suits an acoustic album?
Uncoated or kraft board gives a warm, tactile feel that suits acoustic, folk and handmade releases. Bold one or two colour artwork works best on kraft.
Can the sleeve hold both a CD and a DVD?
Yes, a two pocket wallet or gatefold can hold a CD and a DVD together. It is popular for live recordings released with concert footage.
Is there a format that fits through a letterbox?
A single pocket sleeve or slim wallet in a padded envelope usually fits through a standard letterbox. That keeps posting simple for fans and customers.
How few sleeves can I order?
Minimums are low and quoted per job, so a first run for a band or a one-off event is fine. Ask for a custom quote with your quantity.
Can you add a window to show the disc print?
A die-cut window on the front can reveal a printed disc face. It works best when the disc artwork is designed alongside the sleeve.
Will sleeves be ready before a launch gig?
Allow 4–7 working days for production after proof approval and 2–3 working days for free tracked UK mainland delivery. Mention your gig date when you request the quote.
What if the folds crack on dark artwork?
Dark solid colour over a fold can show white cracks on some boards. Lamination reduces this, and we will flag it on the proof if your design is at risk.
Get a Price for Your CD and DVD Sleeves
Fill in as much as you know. Sizes are in mm (internal sizes for boxes). If you have artwork, attach it; if not, a logo is enough to start the proof.
We reply with a custom quote by email within one working day, then send a free design proof before anything is printed.
- Phone+44 7578 382054
- WhatsAppMessage us
- Emailinfo@shopcustomboxes.co.uk
- HoursMonday to Friday, 9 am to 5.30 pm UK time
- OfficeOffice 704, 85 Dunstall Hill, Wolverhampton, WV6 0SR